Material handling system for facilitating selective material movement and methods for employing such a system

ABSTRACT

A system and method are provided for facilitating selective delivery of aggregate material in bulk from a back of a dump truck or other truck bed to one or more wheelbarrows in a controlled manner. The disclosed embodiments further provide a system that could be operated by a single individual, including the single individual that is then manually moving the wheelbarrow from the truck to the particular location of the delivery site where the aggregate material is to be finally dispensed. The disclosed systems provide a self-contained mechanical device that is comparatively-easily mountable to the back of a dump truck or other truck bed for use, and is electrically, or electric over hydraulically, powered through the electrical system of the vehicle in order to avoid any need for additional power requirements.

This application is a Continuation of U.S. patent application Ser. No.16/215,580, filed Dec. 10, 2018, which issued on Jun. 16, 2020 as U.S.Pat. No. 10,682,941 B2 to Carlson et al., which in turn is aContinuation of U.S. patent application Ser. No. 15/439,045, filed Feb.22, 2017, which issued on Dec. 11, 2018 as U.S. Pat. No. 10,150,401 B2to Carlson et al., which in turn claims the benefit of U.S. ProvisionalPatent Application No. 62/341,670, entitled “A Self-Contained ConveyorSystem Component For Facilitating Selective Unloading Of Truck Beds AndHoppers And Methods For Employing Such A System Component,” filed May26, 2016, the disclosures of which are hereby incorporated by referenceherein in their entirety.

BACKGROUND 1. Field of the Disclosure

This disclosure is directed to exemplary embodiments of automatedsystems, methods, techniques, processes, products and product componentsthat facilitate simplified hands free and selective dispensing of mulch,dirt, salt, sand and other aggregate material from a truck dump bed orother truck bed.

2. Description of the Related Art

Mulch, dirt, salt, sand or other shredded or particulate aggregatematerial (“aggregate material”) is often used in landscaping. Transportof the aggregate material to a particular site is routinely undertakenby use of a dump truck or other truck. At a supply source, the dumptruck or other truck is typically loaded using a front end loader toload the aggregate material into the truck bed. Otherwise, an overheadhopper with a dispenser component may be used to load the aggregatematerial into the truck bed. These simplified operations allow the truckto be quickly loaded at the supply end.

The aggregate material transport evolution takes on a number ofdifferent schemes, often using particularized equipment, at the deliverysite for the aggregate material. In order to provide broad spectrum saltdispersal, for example, spreader attachments are often mounted to theback of the dump truck or other truck that spread salt or other chemicalmaterials on road beds. In these instances, the salt is delivered ordispensed from the dump bed via a particularly-configured spreadingapparatus that generally provides wide area broadcast spreading of thesalt, often via a rotating broadcast spreader or other like wide-areadelivery component.

In areas where the dump truck or other truck can gain direct access notonly to a delivery site, but to a particular location at the deliverysite where the aggregate load can be dumped in bulk, the unloadingevolution is fairly simple. In these instances, the aggregate materialis simply dumped in a pile to be otherwise moved around the deliverysite using tractors, backhoes, other mechanical shovel implements, ormanually by, for example, loading multiple wheelbarrows and moving theaggregate material to the particular location where the aggregatematerial is ultimately dispensed for use.

In areas where the dump truck or other truck cannot gain direct accessto the delivery site and/or to the particular location at the deliverysite where the aggregate load is to be used, the above-described manualloading evolution of multiple wheelbarrows for moving the aggregatematerial from the dump bed or truck bed to the particular location wherethe aggregate material is to be used becomes more tedious generallyinvolving significant, and comparatively time-consuming, manualinteraction.

Shoveling an aggregate material such as, for example, mulch from a backof a large dump truck, trailer, or other truck bed is a time-consumingand labor-intensive evolution. The evolution may involve a number ofindividuals including one or more “on the pile” in the truck bedshoveling the aggregate material from the truck bed into wheelbarrows asother individuals cycle the empty wheelbarrows to the back of the dumptruck or other truck bed to be filled by the individuals in the truckbed. Full wheelbarrows are then carted away to transport the aggregatematerial to the particular location where it is to be used on the site.This evolution is actually more efficient than the even more cumbersomeevolution in which one or more individuals undertake both (1) theshoveling of the material from the truck bed into wheelbarrows and (2)the transport of the material via the wheelbarrows to the particularlocation for use. At least, the former evolution has the advantage ofattempting to more efficiently employ all of the individuals in thewheelbarrow filling and wheelbarrow cycling evolution to move theaggregate material from the truck bed to the final location fordispersal.

Numerous attempts have been made at fashioning hopper devices, similarto the salt-spreading broadcast spreader devices, to be mounted on thebacks of dump trucks, or other truck beds in order to dump the aggregatematerial into the wheelbarrows from the dump bed or other truck bed.Previous attempts have attempted to configure material transport devicesthat take the form, for example, of hopper dispensing arrangements underwhich the wheelbarrows may be positioned to have the aggregate materialdirected from a hopper output into the wheelbarrows. Unfortunately, inmost instances, these previous attempts have tended to be cumbersome,expensive, and comparatively difficult to operate. These devices oftenrequire separate power sources and tend to be very bulky and designed toa specific, inflexible aggregate delivery scenario.

SUMMARY OF EMBODIMENTS

It may be advantageous in view of the shortfalls in the currentlyavailable market to produce a material transport component that isusable to simply deliver aggregate material in bulk from a back of adump truck or other truck bed to one or more wheelbarrows in acontrolled and reasonably straightforward manner. It would be furtheradvantageous to provide a system that could be operated by a singleindividual, including the single individual that is then manually movingthe wheelbarrow from the truck to the particular location of thedelivery site where the aggregate material is to be finally dispensed.

Exemplary embodiments of the systems and methods according to thisdisclosure may provide a self-contained mechanical device that iscomparatively-easily mountable to the back of a dump truck or othertruck bed.

Exemplary embodiments may provide a self-contained mechanical devicethat is configured to facilitate controlled delivery of an aggregatematerial from the dump bed or other truck bed to a waiting receptacle,including wheelbarrow or other wheeled cart, for further transport ofthe aggregate material from an unloading point to a point where theaggregate material is to be used at a particular location to which thetruck does not have access.

Exemplary embodiments may provide a dispensing system that includes oneor more motors that are electrically, or electric over hydraulically,powered through the electrical system of the vehicle in order to avoidany need for additional power requirements.

Exemplary embodiments may provide a particularly-arranged system ofmechanical components for moving the aggregate material from the truckbed to an input of the externally-mounted device and then to provide forefficient and reasonably complete removal of the aggregate material fromthe truck bed via the system.

Exemplary embodiments may provide a particularly arranged horizontaltransport system that may be in the form of a conveyor belt, or anauger-type arrangement, that may be operated by the push of a singlebutton to facilitate the direction of the aggregate material from thetruck bed to the waiting receptacles.

Exemplary embodiments may provide a mounting arrangement whereby theaggregate material delivery device may be mounted in a “hinged”arrangement to facilitate being swung from an engagement positionspanning the backend of the truck bed to a position leaving the backendof the truck bed open to facilitate other operations including loadingthe truck bed with materials from a particular site to be removed andseparately disposed about a remote.

Exemplary embodiments may provide a tarpaulin arrangement that ismanipulable by the aggregate material delivery device to facilitatecovering the aggregate material while in transport and to aid withremoval of the aggregate material from the truck bed to the aggregatematerial delivery device is used

These and other features, and advantages, of the disclosed systems andmethods are described in, or apparent from, the following detaileddescription of various exemplary embodiments.

BRIEF DESCRIPTION OF THE DRAWINGS

Various exemplary embodiments of the disclosed systems and methods forfacilitating simplified automated hands free and selective dispensing ofmulch, dirt, salt, sand and other aggregate material from a truck dumpbed or other truck bed, will be described, in detail, with reference tothe following drawings, in which:

FIG. 1A illustrates a schematic diagram of a perspective view of a firstexemplary embodiment of an aggregate material dispensing deviceaccording to this disclosure;

FIG. 1B illustrates a schematic diagram of a first (left) lateral sideof the first exemplary embodiment of an aggregate material dispensingdevice according to this disclosure;

FIG. 1C illustrates a schematic diagram of a second (right) lateral sideof the first exemplary embodiment of an aggregate material dispensingdevice according to this disclosure;

FIG. 2 illustrates a schematic diagram of detail of electro-mechanical(or electro-hydraulic) components associated with a second exemplaryembodiment of an aggregate material dispensing device according to thisdisclosure;

FIG. 3 illustrates a schematic diagram of a perspective view of a thirdexemplary embodiment of an aggregate material dispensing deviceaccording to this disclosure mounted on a truck bed for use;

FIG. 4 illustrates a schematic diagram of a side view of a fourthexemplary embodiment of an aggregate material dispensing deviceaccording to this disclosure mounted on a truck bed for use;

FIG. 5 illustrates a block diagram of an exemplary control system forcontrolling an aggregate material dispensing device according to thisdisclosure; and

FIG. 6 illustrates a flowchart of an exemplary method for facilitatingan aggregate material dispensing evolution employing an aggregatematerial dispensing device according to this disclosure.

DESCRIPTION OF EMBODIMENTS

The systems and methods for providing a conveyor apparatus forefficiently and selectively transferring aggregate materials from a dumpbed or truck bed to one or more waiting receptacles to which theaggregate material may be directed according to this disclosure willgenerally refer to these specific utilities for the disclosed systems,methods, processes, techniques and/or schemes of movement. Exemplaryembodiments described and depicted in this disclosure should not beinterpreted, however, as being specifically limited to any particularconfiguration of a system of integrated electro-mechanical (orelectro-hydraulic) components, including one or more motors, toaccomplish the above function, any particular configuration of a dumptruck bed, utility trailer, or other truck bed to which a systemaccording to the disclosed embodiments may be mounted, or to anyparticular granular, particulate, pulverized, or other bulk aggregatematerial to be transported from the truck bed to the waiting receptaclesaccording to the disclosed schemes. It should be recognized that anyadvantageous use of schemes for moving aggregate materials from dumpbeds or other truck beds to waiting receptacles that may employ devicesand/or methods such as those presented in this disclosure iscontemplated as being included within the scope of the disclosedexemplary systems and methods.

The disclosed systems and methods will be described as beingparticularly adaptable for use in the delivery, for example, of mulch toa landscaping site to which a truck may have limited access. Thisdescription, and the associated references, are intended to provide aparticular real-world use case in which the disclosed systems andmethods may be particularly beneficially adapted for use. Thesereferences are intended to be illustrative only and should not beconsidered as limiting the disclosed systems and methods to anyparticular embodiment, application, operational scenario or use case.Generic reference will be made to comparatively more efficient aggregatehandling, and aggregate movement, at a delivery site to be illustrativeof the advantages that may be achieved through full implementation ofthe disclosed schemes.

FIGS. 1A-1C provide illustrative external views of a first exemplaryembodiment of an aggregate material dispensing device 100 according tothis disclosure. FIG. 1A illustrates a schematic diagram of aperspective view of the first exemplary embodiment of the aggregatematerial dispensing device 100. FIG. 1B illustrates a schematic diagramof a first (left) lateral side of the first exemplary embodiment of theaggregate material dispensing device 100. FIG. 1C illustrates aschematic diagram of a second (right) lateral side of the firstexemplary embodiment of the aggregate material dispensing device 100.Throughout this disclosure, like numbers will be used to describe likeelements in each of the depicted embodiments.

As shown in FIGS. 1A-1C, the first exemplary embodiment of the disclosedaggregate material dispensing device 100 may include an outer bodystructure 101. The outer body structure 101 may be formed of anystructural material that may be usable for farm implements andfarm-related machinery. The outer body structure 101 may be, forexample, formed of metal (steel, aluminum and the like), or otherwisemay be formed of certain composite structural materials, as appropriate.Generally, the outer body structure 101 is intended be mountable to atruck bed in a number of configurations as will be described in greaterdetail below. The outer body structure 101 is intended to mount and/orotherwise house all of the structural and mechanical components of theexemplary aggregate material dispensing device 100.

The outer body structure 101 of the exemplary aggregate materialdispensing device 100 may include a hinge-type support mount 102 that isintended to allow flexibility in the mounting of the exemplary aggregatematerial dispensing device 100 to the truck bed in a manner that will bedescribed in detail below with regard to such integration.

The outer body structure 101 of the exemplary aggregate materialdispensing device 100 may include an aggregate material outlet 103 as anopening at a lower side of an output side of the exemplary aggregatematerial dispensing device 100. It is through this opening thataggregate material may be ejected from the exemplary aggregate materialdispensing device 100 to waiting external aggregate output receptacles.For transport and/or safety, and particularly to ensure that residualaggregate material does not inadvertently exit through the aggregatematerial outlet 103, some manner of outlet door 104, which may betranslatable in a vertical direction (as shown), or separatelytranslatable in a horizontal direction, or otherwise removablealtogether, may be provided. The outlet door 104 may be used to coverthe aggregate material outlet 103 when the exemplary aggregate materialdispensing device 100 is not “in use.”

The outer body structure 101 of the exemplary aggregate materialdispensing device 100 may include one or more external shelves ortroughs 105. As shown in FIG. 1A, the external trough 105 may span anentire lateral length of the exemplary aggregate material dispensingdevice 100. Otherwise, one or more of these external troughs 105 may bediscreetly mounted at different positions on the exemplary aggregatematerial dispensing device 100 to provide an accommodation for holdingany manner of implements which may be attached to the outside of theouter body structure 101 of the exemplary aggregate material dispensingdevice 100 for transport to a delivery site. Common examples of such animplement that may be accommodated by one or more of the externaltroughs 105 are wheelbarrows, rakes, shovels and other like implementsfor facilitating handling of the dispensed aggregate material at adelivery site.

Because the exemplary aggregate material dispensing device 100 isintended to be mounted on a back of a truck body, accommodation may bemade on the outer body structure 101 of the aggregate materialdispensing device 100 for appropriate signage or required vehiclesignaling devices including lights 106. These lights 106 may beactivated through electrical connection to the vehicle signaling systemsas appropriate.

The outer body structure 101 of the exemplary aggregate materialdispensing device 100 may include an aggregate material opening 110 in abackside (truck bed facing side) of the outer body structure 101. Aswill be described in greater detail below, it is through this aggregatematerial opening 110 that aggregate material may be mechanically movedfrom the truck bed into the exemplary aggregate material dispensingdevice for further transport to the aggregate material opening 103 to beejected into waiting external receptacles. The mechanical movement ofthe aggregate material from the truck bed via the aggregate materialopening 110 may be facilitated by a rotating material movement device120, which may partially protrude from the backside of the outer bodystructure 101 of the exemplary aggregate material dispensing device 100.The outer body structure 101 of the exemplary aggregate materialdispensing device 100 may be adapted for mounting the rotating materialmovement device 120. Specific configurations of a construction of therotating material movement device 120, particularly in a form of one ormore of a paddle-type device, rake-type or auger-type device that mayfacilitate movement of the aggregate material to, and through, theaggregate material opening 110, as well as its structural integrationinto the exemplary aggregate material dispensing device 100, and itsoperational employment, will be further detail below.

The outer body structure 101 of the exemplary aggregate materialdispensing device 100 may be adapted for mounting a material coverroller or take-up device 150. Employment of the material cover roller ortake-up device 150 will be otherwise illustrated in additional figuresbelow. The material cover roller or take-up device 150, as depicted, maybe used to roll up a material cover, when not in use, for storage andtransport. The accommodation of such the material cover on the integralmaterial cover roller or take-off device 150 provides a capacity for theexemplary aggregate material dispensing device 100 to be mounted on, orremoved from, a truck bed as an integral mechanical unit. Inembodiments, and particularly depending on a mass of the material coverroller or take-up device 150, instead of being mounted toward a top ofthe outer body structure 101 in the manner depicted, the material coverroller or take-up device 150 may be mounted in an internal volume of theouter body structure 101 below the rotating movement device 120.

The outer body structure 101 of the exemplary aggregate materialdispensing device 100 may be adapted for mounting a lateral materialmovement device 130, which may be in the form of a conveyor, by whichaggregate material translated from the truck bed through the aggregatematerial opening 110 by the powered auger-type device 120 may be thentransported in a lateral direction in the exemplary aggregate materialdispensing device 100 to, and through, the aggregate material outlet103.

The outer body structure 101 of the exemplary aggregate materialdispensing device 100 may provide a structure for mounting one or moremotors 140 by which all automated mechanical transport operations ofaggregate material to, and through, the exemplary aggregate materialdispensing device 100 may be effected. Each of the one or more motors140 may be powered by an electrical connection to the electrical powersupply systems of the truck on which the exemplary aggregate materialdispensing device 100 is mounted for use. Otherwise, the one or moremotors 140 may be powered by an external power source, which may be inthe form of a battery pack, portable generator, or virtually any othersource by which to supply electrical power to the motor 140. The outerbody structure 101 of the exemplary aggregate material dispensing device100 may also provide a structure for mounting a control panel 142 bywhich operation of the motor 140, and all of mechanical componentspowered by the one or more motors 140, may be controlled in use. Thecontrol panel 142 may include, for example, one button control toactivate each of the one or more motors 140. In embodiments, the controlpanel 142 may include, for example, a joystick by which individual onesof the mechanical components, and motors associated therewith, may beseparately or collectively controlled.

FIG. 2 illustrates a schematic diagram of detail of electro-mechanical(or electro-hydraulic) components associated with a second exemplaryembodiment of an aggregate material dispensing device 200 according tothis disclosure. In FIG. 2 , the outer body structure 201 is shown in alateral outline form, but is substantially removed in order tofacilitate description of the electro-mechanical components mounted in,or on, the outer body structure 201 of the exemplary aggregate materialdispensing device 200.

As shown in FIG. 2 , a powered rotating material movement device 220 maybe provided substantially coincident with an aggregate material opening210 in a backside (truck-facing side) of the exemplary aggregatematerial dispensing device 200. As noted briefly above, the poweredrotating material movement device 220 may be in a form of a rotatingpaddle-type device, rotating rake-type device or an auger-type devicethat may facilitate movement of the aggregate material to, and through,the aggregate material opening 210. In embodiments, the auger-typedevice may be provided with blades that are designed at a specificlength and bent at a specific angle arrived at through extensiveexperimentation to separate and fluff the aggregate material,particularly as that aggregate material may have been compacted in thetruck bed through the loading evolution, and further compacted throughthe vibration induced when the truck is driven from the aggregatematerial supply site to the aggregate material delivery site. Therotating material movement device 220 may comprise a shaft 222 that isrotatably affixed at each end of the device to mounting components 226,228 mechanically affixed to an inner surface of the outer body structure201 to provide rigid mechanical support for the rotating materialmovement device 220, while not impeding the rotation of the rotatingmaterial movement device 220 with respect to the outer body structure201.

Rotation of the rotating material movement device 220 may be undercontrol of a motor 240, with mechanical output power from the motor 240being translated to the rotating shaft 222 of the rotating materialmovement device 220 via mechanical connection between the motor 240 andthe rotating shaft 222 according to a motor mechanical drive system 244,and controlled by a control panel 242. The motor mechanical drive system244 may be one or more of a belt-drive, gear-drive, hydraulicactuator-drive or other like mechanical driving component system orstructure. In other words, no particular limitation to the components bywhich output power from the motor 240 may be imparted to the rotation ofthe rotating shaft 222 of the rotating material movement device 220 isimplied. In embodiments, rotation of the rotating material movementdevice 220 may be under the control of a dedicated motor that isprovided to drive only the rotating material movement device 220 in theexemplary aggregate material dispensing device 200.

The rotating shaft 222 of the rotating material movement device 220 mayhave mounted to it a series of auger, rake or paddle-type components 224that may be usable to pick up, move, separate, pulverized, fluff and/orpitch the aggregate material passing through the aggregate materialopening 210 to the internal volume of the exemplary aggregate materialdispensing device system to be deposited on a lateral movement device230, which may be in the form of a conveyor component.

The lateral material movement device 230, when configured as a conveyorcomponent, may be provided in the form of a typical conveyor beltconfiguration. A conveyor belt 238 may be provided to circulate about apair of rotating elements 232,334, one or more of which may be poweredby the motor mechanical drive system 244 to cause the conveyor belt tomove material substantially in direction A. The motor mechanical drivesystem 244 may provide the mechanical attachment between the motor 240and the one or more of the pair of rotating elements 232,234 to powerthe movement of the lateral material movement device 230 for themovement of the aggregate material deposited thereon by the rotatingmaterial movement device 220 in the direction A. In embodiments, adedicated motor may be provided in direct mechanical attachment to theone or more of the pair of rotating elements 232, 234 to power themovement of the lateral material movement device 230. A series ofintermediary rollers 236 may also be provided to support the conveyorbelt 238 in its routine movement of the aggregate material in directionA, as shown. Those of skill in the art will recognize that, althoughdepicted in this exemplary aggregate material movement device 200 as aconveyor component, the lateral material movement device 230 may take onconfigurations of other known transport component mechanisms assubstitutes for the depicted conveyor component configuration shown in,for example, FIG. 2 . For example, the lateral material movement device230 may be configured in a form of an auger-type set of lateral movementcomponents in place of the depicted conveyor component. In other words,no particular configuration to the lateral material movement device 230is intended to be implied by the specific depiction in FIG. 2 .

The exemplary aggregate material dispensing device 200 may include amaterial cover roller or take-up device 250, which may be in a form of ashaft or roller that is rotatably affixed at each end of the device tomounting components 252, 254 mechanically affixed to an inner surface ofthe outer body structure 201 to provide rigid mechanical support for thematerial cover roller or take-up device 250, while not impeding therotation of the material cover roller or take-up device 250 with respectto the outer body structure 201. As indicated above, in embodiments, andparticularly depending on a mass of the material cover roller or take-updevice 250, instead of being mounted toward a top of the outer bodystructure 201 in the manner depicted, the material cover roller ortake-up device 250 may be mounted in an internal volume of the outerbody structure 201 below the rotating movement device 220.

Rotation of the material cover roller or take-up device 250 may also beunder control of the motor 240. Mechanical output power from the motor240 may be translated to the material cover roller or take-up device 250via a same or separate mechanical connection between the motor 240 andthe device according to the motor mechanical drive system 244, andcontrolled by the control panel 242. The motor mechanical drive system244 may be one or more of the configurations described above withrespect to the connection of the motor mechanical drive system 244 tothe rotating shaft 222 of the rotating material movement device 220.Again here, no particular limitation to the components by which outputpower from the motor 240 may be imparted to the rotation of the materialcover roller or take-up device 250 is implied. In embodiments, rotationof the material cover roller or take-up device 250 may be under thecontrol of a dedicated motor that is provided to drive only the materialcover roller or take-up device 250 in the exemplary aggregate materialdispensing device 200.

FIG. 3 illustrates a schematic diagram of a perspective view of a thirdexemplary embodiment of an aggregate material dispensing device 300according to this disclosure mounted on a truck bed 360 for use. Certainof the detail included in the exemplary embodiments depicted in FIGS.1A-1C and 2 , is omitted for clarity and ease of depiction. Suchomissions are not intended to imply that any combination of thedisclosed features may not be incorporated into any one of the depictedexemplary embodiments.

As shown in FIG. 3 , the exemplary aggregate material dispensing device300 may be mounted on the truck bed 360 by being simply mechanicallyhung according to integral hooks (not shown) which are provided tosimply allow the outer body structure 301 of the exemplary aggregatematerial dispensing device 300 to engage an upper rear edge of the truckbed 360. In embodiments, the exemplary aggregate material dispensingdevice 300 may be otherwise mounted on the truck bed 360 via anintegrated hinge component 302. When mounted using such an integratedhinge component 302, the structure of the aggregate material dispensingdevice 300 may be rotatable in direction B with respect to the truck bed360 in order to provide, for example, a capacity to load retrogradedebris into the truck bed for removal from the delivery site and laterdisposal at, for example, a disposal facility.

As shown in FIG. 3 , an output receptacle 370 for receiving aggregatematerial ejected through the opening in the outer body structure 301 ofthe exemplary aggregate material dispensing device 300 may be provided.The output receptacle 370 may typically be in a form of a wheelbarrow orother wheeled cart for moving the dispensed aggregate material from thetruck on which the exemplary aggregate material dispensing device 300 ispositioned to areas at the delivery site that are substantiallyinaccessible by the truck.

FIG. 3 provides additional details with regard to the material cover 352associated with the motor-powered material cover roller or take-updevice 350. The material cover 352 may be provided as an integral or anattachable component of the exemplary aggregate material dispensingdevice 300. For example, attach points 354 may be provided at corners ofthe exemplary aggregate material dispensing device 300, or may beprovided at intervals substantially all along a lower portion of abackside (truck-facing side) of the exemplary aggregate materialdispensing device 300, to fixedly or detachably attach a first and ofthe material cover 352. In embodiments, the material cover roller ortake-up device 350 is mounted below the rotating movement device 320,the attach points may be provided at upper corners of the exemplaryaggregate material dispensing device 300, or may be provided intervalssubstantially along an upper portion of the backside (truck-facing sideof the exemplary aggregate material dispensing device 300. The materialcover 352 may be in a form of a tarpaulin, canvas, nylon, polymer orother composite material sheet, which may be provided to substantially“line” the truck bed in a manner as depicted in FIG. 3 , or otherwise,to facilitate material covering and handling of the aggregate materialloaded in the truck bed as will be described in somewhat greater detailbelow.

A second end of the material cover 352, opposite the first end attachedto the attach points 354, may be fixedly or detachably attached to thematerial cover roller or take-up device 350. Prior to commencement of aloading operation at an aggregate material supply site, the materialcover 352, attached at the attach points 354, or the material coverroller or take-up device 350, when it is mounted toward a bottom of theexemplary aggregate material dispensing device 300, may be laid out inthe truck bed 360. The other end of the material cover 352 may bedetached from the attach points 354 or the material cover roller ortake-up device 350 (depending on a configuration of the material coverroller or take-up device 350) and that portion of the material cover 352not positioned in the truck bed 360 may be laid over the cab of thetruck, for example. At this point, the aggregate material may be loadedinto the truck bed 360 substantially covering that portion of thematerial cover 352 which lines at least the bottom of the truck bed 360.Once the truck bed 360 is full of the aggregate material, the free endof the material cover 352 may be pulled over the loaded aggregatematerial, and attached to the one of the attach points 354 and thematerial cover roller or take-up device 350 that is toward a top of theexemplary aggregate material dispensing device 300 so as tosubstantially cover the aggregate material load for transport from thesupply site to the delivery site.

Once at the delivery site, with the output receptacle 370 positioned toreceive aggregate material ejected from the exemplary aggregate materialdispensing device 300, the motor 340 may be activated via the attendantcontrol panel. Operation of the motor may cause coincident rotation ofthe material cover roller or take-up device 350 and the rotatingmaterial movement device 320. In this manner, the material cover 352 ispulled by the rotation of the material cover roller or take-up device350 in a manner that causes the material cover 352 to urge the loadedaggregate material toward the aggregate material opening 310 in theexemplary aggregate material dispensing device 300, and the coincidentrotating material movement device 320. Here, the rotational operation ofthe rotating material movement device 320 causes the aggregate materialurged toward it to be broken up or otherwise fluffed and translated tothe lateral material movement device 330 to then be transported indirection A toward the opening outer body structure 301 of the exemplaryaggregate material dispensing device 300 and deposited in the outputreceptacle 370 for use. In embodiments, particularly in embodiments inwhich separate motors are used to control separate ones of themechanical devices, retraction of the material cover 352, to therebyurge the aggregate material in the truck bed 360 toward the aggregatematerial opening 310 in the exemplary aggregate material dispensingdevice 300 may be separately controlled to provide for movement of theaggregate material in the truck bed 360 prior to engaging the rotatingmaterial movement device 320.

FIG. 4 illustrates a schematic diagram of a side view of a fourthexemplary embodiment of an aggregate material dispensing device 400according to this disclosure mounted on a truck bed 460 for use. Againhere, certain of the detail included in the exemplary embodimentsdepicted in FIGS. 1A-1C, 2 and 3 , is omitted for clarity and ease ofdepiction. Such omissions are not intended to imply that any combinationof the disclosed features may not be incorporated into any one of thedepicted exemplary embodiments.

FIG. 4 provides a different perspective on certain of the additionaldetails with regard to the material cover 452 associated with themotor-powered material cover roller or take-up device 450. As describedabove, the material cover 452 may be provided as an integral or anattachable component of the exemplary aggregate material dispensingdevice 400. For example, attach points 454 may, in like manner, beprovided at corners of the exemplary aggregate material dispensingdevice 400, or may be provided at intervals substantially all alongeither of a lower or an upper portion of a backside (truck-facing side)of the exemplary aggregate material dispensing device 400, opposite thepositioning of the motor-powered material cover roller or take-up device450 in the manner described above. The material cover 452 may be in asame form as that described above with respect to FIG. 3 .

One end of the material cover 452, opposite the end attached to theattach points 454, is shown attached to the material cover roller ortake-up device 450 in a configuration that it would be after theaggregate material loading evolution into the truck bed 460 at theaggregate material supply site to substantially cover the aggregatematerial loaded in the truck bed 460 for transport from the supply siteto the delivery site.

Once at the delivery site, an output receptacle, which may have beencarried to the delivery site by being positioned in, or associated with,the external shelf or trough 405, may be positioned in the mannerdescribed above with respect to the outer body structure 401 of theexemplary aggregate material dispensing device 400 to receive aggregatematerial ejected from the exemplary aggregate material dispensing device400. The motor (or motors) may be activated via the attendant controlpanel to cause coincident rotation of the material cover roller ortake-up device 450 and the rotating material movement device 420 asmotor output power is translated to individual shafts of the rotatingmaterial movement device 420 and the material cover roller or take-updevice 450 via the motor mechanical drive system 444. In this manner,the material cover 452 is pulled by the rotation of the material coverroller or take-up device 450 (to the right in the depiction in FIG. 4 )in a manner that causes the aggregate material covered by the materialcover 452 to be urged toward the aggregate material opening 410 in theexemplary aggregate material dispensing device 400, and the coincidentrotating material movement device 420. Here, the rotational operation ofthe rotating material movement device 420 causes the aggregate materialurged toward it to be broken up or otherwise fluffed and translated tothe lateral material movement device 430 to then be transported towardthe opening in the outer body structure 401 of the exemplary aggregatematerial dispensing device 400 and deposited in the waiting outputreceptacle for use.

In operation, implementations of the exemplary aggregate materialdispensing devices described above with respect to any one or more ofFIGS. 1-4 may simplify aggregate material delivery to particularlocations to which, for example, a truck carrying the aggregate materialdoes not have direct access at the delivery site. Implementation of thedisclosed systems may provide, for example, single button operation ofthe powered electro-mechanical (or electro-hydraulic) components todeliver aggregate material to output receptacles, generally in the formof wheeled receptacles, including wheelbarrows, for further delivery ofthe aggregate material to the particular locations at the delivery site.Implementation of the disclosed schemes will render more efficient theaggregate delivery operations and eliminate the need for additionalpersonnel, for example, to be available to facilitate these moreefficient aggregate delivery operations. A further advantage is thatuser fatigue from, and the physical strain on the user body incumbentin, the manual shoveling of the aggregate material from the truck bed tothe receptacles is substantially limited.

FIG. 5 illustrates a block diagram of an exemplary control system 500for controlling an aggregate material dispensing device according tothis disclosure. Components of the exemplary control system 500 may beintegrated into a control panel, which may be positioned in a vicinityof an aggregate material outlet opening and an outer body structure ofthe exemplary aggregate material dispensing device in the manner shown,for example, in either of FIG. 1C or 2 , or otherwise on the outer bodystructure of the exemplary aggregate material dispensing device in anyposition that is considered particularly usable for operation of theaggregate material dispensing device substantially in the mannerdisclosed above.

The exemplary control system 500 may include an operating interface 510.The operating interface 510 may provide one or more of a visual oraudible indication that electrical power is provided to the exemplaryaggregate material dispensing device for example through a vehicle powerinterface 520, or otherwise. When a vehicle power interface 520 isemployed, such vehicle power interface 520 may be configured to providefor an electrical connection between the exemplary aggregate materialdispensing device and the electrical power system of the truck on whichthe exemplary aggregate material dispensing device is provided for use.The operating interface 510 may incorporate, or otherwise may be incommunication with, a motor control system 530, which may be in a formof a one-button switch, a joystick or the like for operation of themotor (or motors) 550 to provide coordinated or separate electro-motivepower to one or more of the moving mechanical components in theexemplary aggregate material dispensing device according to the detailsprovided above, including via a motor mechanical drive system 560. Aseries of safety interlocks 540 may be provided in order that mechanicalmovement of any of the mechanical components in the exemplary aggregatematerial dispensing device may be stopped when one or more unsafe and/orhazardous conditions is detected according to parameters of those safetyinterlocks, and/or sensors associated therewith. Each of theindividually depicted components of the exemplary control system 500 mayhave associated with it some manner of visual, aural, or haptic feedbackto a user of normal and/or abnormal operating conditions of any of themechanical components associated with the exemplary aggregate materialdispensing device. Power and/or information data feedback communicationsmay be provided between each of the individually-depicted components ofthe exemplary control system 500 via one or more power/data/controlbusses 570.

FIG. 6 illustrates a flowchart of an exemplary method for facilitatingan aggregate material dispensing evolution employing an aggregatematerial dispensing device according to this disclosure. As shown inFIG. 6 , operation of the method commences at Step S600 and proceeds toStep S610.

In Step S610, an aggregate material dispensing device may be mounted ona truck bed. As described above, the mounting methods for the aggregatematerial dispensing device are not particularly limited. These mountingmethods may include any mechanical attachment by which such devices maynormally be removably attached to truck beds including by using enteralhanger components, which may be in a form of hooks, or by using anintegrated hinge device such as that described in some detail above.Operation of the method proceeds to Step S620.

In Step S620, an end of a material cover may be disengaged from amaterial cover roller/take-up component in (or from fixed externalmounting points on an outer body structure of) the aggregate materialdispensing device. Operation of the method proceeds to Step S630.

In Step S630, at least a portion of the material cover, which may befixedly attached to whichever of the fixed external mounting points onthe outer body structure or the material cover roller/take-a componentis located at a lower end of the truck bed facing side of the aggregatematerial dispensing device, may be spread in a bottom of the truck bed.Additional material of the material cover may be laid over, for example,the truck cab for later use. Operation of the method proceeds to StepS640.

In Step S640, aggregate material may be loaded in the truck bed over thespread material cover of the aggregate material dispensing deviceaccording to known methods. Operation of the method proceeds to StepS650.

In Step S650, a free end of the material cover may be arranged so as tocover the loaded aggregate material in the truck bed. Operation of themethod proceeds to Step S660.

In Step S660, the free end of the material cover may be re-engaged withthe fixed attach points or the material cover roller/take-up componentof the aggregate material dispensing device in a manner that keeps theaggregate material loaded in the truck bed covered for transport.Operation of the method proceeds to Step S670.

In Step S670, the covered, loaded aggregate material may be transportedvia the truck from the supply site to a delivery site. Operation of themethod proceeds to Step S680.

In Step S680, once at the delivery site, the aggregate materialdispensing device may be electrically energized through connection tothe truck electrical system or to any other external power source via acompatible electrical power interface. Operation of the method proceedsto Step S690.

In Step S690, an external material receptacle may be positioned at amaterial outlet of the aggregate material dispensing device. Operationof the method proceeds to Step S700.

In Step S700, if covered, the material outlet of the aggregate materialdispensing device may be opened. Operation of the method proceeds toStep S710.

In Step S710, through a one-button operation, a joystick operation orotherwise, the aggregate material dispensing device may be operated in amanner to coordinate movement of the loaded aggregate material from thetruck bed through take-up of the material cover as it is recovered bythe material cover roller/take-up component. This movement causes theloaded aggregate material to be urged toward an opening in the outerbody structure of the aggregate material dispensing device where it maybe broken up and directed into the aggregate material dispensing deviceby an auger-type (rake-type or other) rotating component. Once insidethe aggregate material dispensing device according to this movementscheme, the broken up aggregate material may then be translatedlaterally via a material movement component to be expelled into thepositioned external material receptacle through the material outlet inthe outer body structure of the aggregate material dispensing device.One or more motors may be provided to individually or collectivelycontrol the movement of each of the mechanical components involved inthe aggregate material movement scheme through the aggregate materialdispensing device. Operation of the method proceeds to Step S720, whereoperation of the method ceases.

The disclosed exemplary aggregate material dispensing device is simplein it is construction and operation. As such, it is capable of beingeconomically manufactured, and sold to a broad spectrum of small entityaggregate delivery companies that may benefit from the fullimplementation of the disclosed schemes.

The disclosed schemes are intended to address and/or overcome shortfallsin the related art in which any arguably similar product, often employedfor heavy construction use, may be too expensive for a typical smallaggregate delivery company to implement for daily use. In this regard,the disclosed schemes represent a particular improvement uponcurrently-available bulk aggregate delivery systems. Using a simple,straight-forward truck powered single switch operation of an automatedsystem for moving aggregate from the truck bed to waiting receptaclesmay provide significant improvements over all currently availablesystems and methods, which may be considered in some way similar to thedisclosed schemes. Further, the above-described and other benefits mayinure in other operational employments and operational scenarios for thedisclosed systems and methods well outside the movement of mulch in alandscaping operation. The potential cost savings in measurable andimmeasurable efficiencies are boundless.

Specific reference to, for example, the above-discussed embodiments forthe disclosed powered systems, devices, schemes, methods, processesand/or techniques for aggregate material delivery, and characteristicsof the exemplary embodiments specifically directed to use in a mulchdelivery scheme undertaken by a landscaping company, should not beinterpreted to constrain the disclosed systems, devices, schemesmethods, processes and/or techniques, or any products or productcomponents, to only those embodiments. The depicted and describedembodiments are included for non-limiting illustration of the disclosedconcepts for implementing these systems, devices, schemes methods,processes and/or techniques for more efficient aggregate delivery thatinclude, but are not limited to, use of the depicted conveyor-typetransport component, as shown. All of the above depictions and/ordescriptions should, therefore, be interpreted as being exemplary only,and not limiting the disclosed schemes, in any manner.

Features and advantages of the disclosed embodiments are set forth inthis disclosure and may be, at least in part, obvious from this detaileddescription, or may be learned by practice of the disclosed embodiments.The features and advantages of the disclosed embodiments may be realizedand obtained by means of the instruments and combinations of featuresparticularly described.

The above-described exemplary systems and methods reference certainconventional components and real-world use cases to provide a brief,general description of suitable systems and system operations by whichthe subject matter of this disclosure may be implemented for familiarityand ease of understanding.

Those skilled in the art will appreciate that other embodiments of thedisclosed subject matter may be practiced in many disparate forms anddevices of many different configurations.

The exemplary depicted sequence of method steps represent one example ofa corresponding sequence of acts for implementing the functionsdescribed in the steps of the above-outlined exemplary method. Theexemplary depicted steps may be executed in any reasonable order tocarry into effect the objectives of the disclosed embodiments. Noparticular order to the disclosed steps of the method is necessarilyimplied by the depiction in FIG. 6 , except where a particular methodstep is a necessary precondition to execution of any other method step.

Although the above description may contain specific details, they shouldnot be construed as limiting the claims in any way. Other configurationsof the described embodiments of the disclosed systems and methods arepart of the scope of this disclosure.

It will be appreciated that various of the above-disclosed and otherfeatures and functions, or alternatives thereof, may be desirablycombined into many other different systems or applications. Also,various alternatives, modifications, variations or improvements thereinmay be subsequently made by those skilled in the art which are alsointended to be encompassed by the following claims.

We claim:
 1. A material delivery system configured as an integral unitfor mounting on an open end of a bulk material supply source,comprising: a first material movement device that is configured to bemechanically operated to move material out of the bulk material supplysource in a first material flow direction; a second material movementdevice that is configured to be mechanically operated to move thematerial toward an outlet in a second material flow direction, thesecond material flow direction being substantially orthogonal to thefirst material flow direction; a third material movement device that isconfigured to urge movement of the material in the bulk material supplysource toward the first material movement device; and at least one motorconfigured to induce mechanical movement in at least one of the firstmaterial movement device and the second material movement device to movethe material from the bulk material supply source toward the outlet, thethird material movement device comprising: a roller component with arotating axis substantially spanning a length of the material deliverysystem in the second material flow direction, and a flexible materialcover component having (1) a first end configured to be attached to astructure of the material delivery system in a vicinity of the secondmaterial movement device, and (2) a second end opposite the first endconfigured to be attached to the roller component.
 2. The materialdelivery system of claim 1, the flexible material cover component beingfurther configured to be (1) extendible away from the material deliverysystem into the bulk material supply source to substantially cover abottom of the bulk material supply source, and (2) extendible over thematerial in the bulk material supply source after the bulk materialsupply source is loaded.
 3. The material delivery system of claim 1, theroller component being configured to retract the flexible material covercomponent to urge the movement of the material in the bulk materialsupply source toward the first material movement device.
 4. The materialdelivery system of claim 3, a rotating motion of the roller componentfor retraction of the flexible material cover component being inducedvia a mechanical connection between the roller component and the atleast one motor.
 5. The material delivery system of claim 1, the bulkmaterial supply source being a truck bed of a truck, the materialdelivery system further comprising at least one attachment element formechanically attaching the material delivery system to a body structureof the truck.
 6. The material delivery system of claim 5, the at leastone attachment element comprising a hinge component configured to allowthe material delivery system to be repositioned with respect to the bodystructure of the truck while the material delivery system remainsattached to the body structure of the truck.
 7. The material deliverysystem of claim 5, the at least one motor comprising an electricalconnection for providing electrical power to the at least one motor, theelectrical connection being adapted for connecting to an electricalsystem of the truck.
 8. The material delivery system of claim 1, thefirst material movement device comprising a rotatable structure with arotating axis horizontally spanning a length of the second materialmovement device in the second material flow direction.
 9. The materialdelivery system of claim 8, the rotatable structure comprising: an axlemounted at each end to a structure of the material delivery system; anda plurality of blades extending outward from the axle.
 10. The materialdelivery system of claim 8, a rotating motion of the rotatable structurebeing induced via a mechanical connection between the rotatablestructure and the at least one motor.
 11. The material delivery systemof claim 1, the second material movement device comprising a conveyormaterial movement unit.
 12. The material delivery system of claim 11, amotion of the conveyor material movement unit for moving the materialtoward the outlet in the second material flow direction being inducedvia a mechanical connection between the conveyor material movement unitand the at least one motor.
 13. The material delivery system of claim 1,the at least one motor being structurally mounted to the materialdelivery system at the outlet.
 14. The material delivery system of claim1, the at least one motor being controlled by a control panel mounted ina vicinity of the outlet.